Do you provide ODM/OEM service?

At YOUTH Company, we specialize in creating custom products that meet the exact specifications of our clients. Our experienced development team will work with you throughout the entire design and manufacturing process, from choosing materials to finalizing the design. We have a track record of success, as we currently provide OEM services for several well-known brands. In addition, we have access to advanced assembly and testing facilities that allow us to offer flexible manufacturing options and full customization services. Trust us to deliver high-quality, customized products that meet your unique needs.

Which countries have you sold your equipment to?

For many years, YOUTH has earned the trust and admiration of our customers through our high-quality products, attentive service, and fair pricing. We place a high value on our customers and recognize that they are key to our success. Our products have also been successfully exported to over 20 countries in Europe, America, and the Middle East.

How is your after-sales service?

At YOUTH, our services are organized into three categories: pre-sale, sale, and after-sale. The after-sale service begins as soon as the TURN-KEY project is completed. Customers can contact us through various methods, such as email, phone, or instant messaging, to report any issues or needs in the after-sale period. We aim to respond to customer inquiries within 12 hours and provide a feasible solution, including any estimated costs, within 8 hours of receiving and confirming the customer’s request. For larger projects, our on-site technical service engineers will be available at the project site within 24 hours.

What quality certification protocols do you produce products under?

In YOUTH company, we adhere to the guidelines and protocols set forth by GMP like CE, UKCA, FM, UL. In addition, we are certified to the ISO 9001:2018 standard and are committed to meeting the specific requirements of our customers. We work closely with our customers to ensure that all necessary customs and import/export certifications are obtained.

Can you realize the custom design and production according to customers’ needs?

At YOUTH, we offer customizable cleanroom products and solutions for all aspects of cleanroom projects, including filters, equipment, furniture, complete systems, and all necessary consumables for cleanroom operation. We are able to customize any cleanroom-related product to meet your specific needs.

Do you offer free samples service?

Yes, we provide free sample service before the sale for all customers. Please communicate with our sales engineers about the products you are interested in, and we will provide you with a full set of logistics and customization services.

How long will it take for me to reply when I send an inquiry?

We value every customer’s trust. We will reply to you within 24 hours.

Are you a factory or trader? where is your factory located?

We are a company integrating industry and trade. YOUTH has complete design, manufacturing, inspection, and other full-process production lines.

Are there any implied conditions for business cooperation with YOUTH?

There are no implied conditions of cooperation with YOUTH. We look forward to establishing long-term, mutually beneficial cooperation with our customers.

Do you offer on-site technical support services?

Yes, we provide free sample service before the sale for all customers. Please communicate with our sales engineers about the products you are interested in, and we will provide you with a full set of logistics and customization services.

What payment methods do you accept?

Payment methods accepted by YOUTH: FOB, T/T, L/C, CIF, EXW, etc. You can also contact our sales engineers to find a more suitable payment plan.

What is your warranty condition?

Different types of our cleanroom products have different warranty conditions. Please confirm the specific equipment warranty with our sales staff.

Do you offer on-site technical support services?

Yes, we provide free sample service before the sale for all customers. Please communicate with our sales engineers about the products you are interested in, and we will provide you with a full set of logistics and customization services.

02. Portable Decontamination VHP Generator Unit

Categories - Biosafety Purification Equipment

What is the VHP Sterilizer for Cleanroom?

VHP Sterilizers: Precision Cleanliness

Utilizes vaporized hydrogen peroxide for effective sterilization.
Releases a mist of VHP to eliminate bacteria, viruses, fungi, and other pathogens.
Commonly employed in medical facilities, labs, and areas requiring high sanitation.
Capable of sterilizing a variety of materials, such as medical devices, surfaces, and room air.
Safe operation without leaving harmful residues post-sterilization.
In cleanrooms, VHP gas circulates to sterilize the entire area.
Ideal for use in controlled environments to maintain cleanliness and prevent contamination.

YOUTH VHP Generator: Advanced Decontamination

Developed for equipment internal sterilization and cleanroom decontamination.
Advanced vaporization process of hydrogen peroxide for complete sterilization.
Harnesses the enhanced bactericidal and sporicidal properties of VHP at room temperature.
Extensively applied for sterilizing isolators, transfer hatches, and pass-through chambers.
Suitable for bag-in/bag-out systems and spaces adhering to GMP standards.
Ensures a contaminant-free setting for sensitive operations and critical tasks.

Benefits of Cleanroom VHP Sterilizer

Sterilization of Medical Equipment
Cleanroom VHP Sterilizer is a reliable and effective method of sterilizing medical equipment. This technology is crucial in preventing the spread of infections in hospitals and healthcare facilities. The VHP method of sterilization is fast, efficient, and safe for patients and healthcare workers.

Increased Efficiency
Cleanroom VHP Sterilizer is a cost-effective and efficient method of sterilizing surfaces and equipment in cleanrooms. The VHP method of sterilization is fast and requires minimal downtime, which translates to increased productivity.

Cost-Effective
Cleanroom VHP Sterilizer is a cost-effective method of sterilizing surfaces and equipment. The VHP method of sterilization requires minimal maintenance, and the equipment has a long lifespan. The cost of maintenance and support is minimal compared to other sterilization methods.

Comparison of
vaporization and atomization sterilization methods

Difference	Vaporized hydrogen peroxide decontamination	Atomized hydrogen peroxide decontamination
Hydrogen peroxide solution	30~35%	＜8%
Generated	Flash steaming/heating vaporization	Pressure/ultrasound/rotary flap
Sterilization mechanism	The vaporization process is controlled below the VHP condensation point to ensure that hydrogen peroxide is in a gaseous state and the gas diffuses to air and surface sterilization	The atomization process keeps small droplets of hydrogen peroxide in the air to achieve the purpose of sterilization
Uniformity	Uniform distribution and good dispersion performance	Agglomerates into small droplets with uneven distribution
Control	In the adjustment stage, the VHP concentration is controlled to rise to the sterilization concentration in an increasing form, and the VHP concentration and humidity are strictly controlled during the sterilization stage	With only the atomization effect, it is not easy to achieve precise control
Sterilization time	It depends on the size of the space	After the disinfection is completed, it needs to stand for about 1~2h
Discharge time	Hydrogen peroxide remains vaporized and therefore has a shorter emission time.	Disinfectants attached to the surface of objects are not easy to remove.
Corrosive	The effect on the material is relatively mild	A high concentration of hydrogen peroxide condensed liquid is relatively corrosive on the contact surface
Bactericidal effect	6-log	4-log to 6-log
Sterilization broad-spectrum	Clostridium difficile, MRSA, VRE, Acinetobacter bauncei and viruses	MRSA and Acinetobacter bougonii, etc
Surface residue	Lower	Higher
Consistency of sterilization	Based on the consistency of gas distribution and high diffusivity, good distribution control can be obtained	Varies depending on the uniformity of the distribution of relative humidity, temperature, and concentration in the room

What are the Differences Between VHP and DHP Sterilizer?

Both VHP and DHP are commonly used as disinfection methods in cleanroom environments, but they differ in their application and delivery.

Vaporized Hydrogen Peroxide (VHP): VHP involves the generation of a fine mist or vapor of hydrogen peroxide that is distributed throughout the cleanroom space. VHP systems typically consist of a generator or vaporizer that converts liquid hydrogen peroxide into a vapor, which is then dispersed throughout the cleanroom using specialized equipment. The vaporized hydrogen peroxide is effective in disinfecting surfaces, equipment, and the air within the cleanroom.
Dry Hydrogen Peroxide (DHP): also known as aerosolized hydrogen peroxide or hydrogen peroxide gas plasma, is a method where hydrogen peroxide is converted into a gas or plasma state. DHP systems use specialized generators to produce the gas or plasma, which is then introduced into the cleanroom environment. The gas or plasma interacts with the contaminants and surfaces within the cleanroom, leading to disinfection.

While both VHP and DHP utilize hydrogen peroxide for disinfection, their main difference lies in the state of hydrogen peroxide used (vapor vs. gas/plasma) and the methods of delivery. VHP relies on vaporizing liquid hydrogen peroxide, while DHP involves the generation of a gas or plasma from hydrogen peroxide. The choice between VHP and DHP depends on factors such as the specific cleanroom requirements, the size and configuration of the cleanroom, and the desired disinfection efficacy.

VHP Produces Oxygen-Free Radicals by Vaporizing

hydrogen peroxide solution to act on microorganisms on the surface and environment, which specifically destroys the cell structure and has a broad-spectrum bactericidal effect. It is necessary to control the humidity of the sterilized space to avoid condensation caused by excessive VHP water content.

Dry sterilization process

Dehumidification – The relative humidity of the space is reduced to the parameter set point so that the air can act as a carrier for hydrogen peroxide gas and the concentration of hydrogen peroxide gas is maintained above the saturated dew point level during the sterilization phase.
Conditioning – Hydrogen peroxide gas is continuously injected into the dry air stream, replacing the air in the sterilized environment, so that the hydrogen peroxide concentration continues to rise rapidly.
Decontamination – Maintain the concentration of hydrogen peroxide gas required for sterilization and control humidity during sterilization Aeration Stop the injection of hydrogen peroxide gas, replace the air in the environment, and crack hydrogen peroxide through the lysate to discharge all hydrogen peroxide.

Wet Sterilization Process

Conditioning – Hydrogen peroxide gas is continuously injected into the dry air stream, replacing the air in the sterilized environment, so that the hydrogen peroxide concentration continues to rise rapidly.
Decontamination – Maintain the concentration of hydrogen peroxide gas required for sterilization Aeration Stop hydrogen peroxide gas injection, replace the air in the environment, and crack it with the lysate.

Different Sterilization Process

Dry method	Wet method
Humidity control throughout each stage of the cycle	No need to control humidity
No supersaturated steam, no condensation generation	The saturated steam is too high, and it is slightly condensed
Dry gaseous hydrogen peroxide is light in weight, easy to diffuse, and evenly distributed	Microdroplet hydrogen peroxide weighs heavily, is not easy to diffuse, and is unevenly distributed
The sterilization concentration can be set to achieve uniformity	The sterilization concentration needs to be high and not easy to control
The process is repeatable	The condensation point is difficult to control and the repeatability is not strong

Different Removal of Residue and Residue

Dry method	Wet method
No condensation and faster drainage	Coagulation makes the debris removal process longer than that of the dry sterilization process
Gaseous hydrogen peroxide is discharged quickly and has no residue	The surface residue is large and corrosive

Different Verification Method

Dry method	Wet method
The distribution of biological indicators and the culture results were representative	There are few verification points, and the results are not representative
Highly reproducible validation	Weak reproducibility

Different Sterilization Effect

Dry method	Wet method
Highly permeable, can penetrate HEPA for efficient sterilization	The permeability is poor, and HEPA is difficult to sterilize efficiently
High repeatability	Weak repeatability
Good sterilization effect and consistency	The sterilization effect is difficult to standardize, sometimes good and bad, and it is not easy to design the sterilization program

YOUTH's VHP Tech is Safe, Controllable, and Reliable.

The concentration of hydrogen peroxide is expertly regulated to maintain uniform levels during the entire sterilization cycle, remaining non-condensing to ensure superior compatibility with a wide range of materials. This meticulous control notably reduces the potential for corrosion, safeguarding equipment integrity.
A thorough and methodical assessment of the compatibility with color steel plates is conducted to ensure seamless integration. The results of this evaluation are meticulously compiled into a detailed report, underlining our commitment to quality and material compliance.

YOUTH’s chosen hydrogen peroxide sterilization method is recognized for its safety, precision, and dependability.

It is critical to monitor the temperature at the output of the hydrogen peroxide generator, manage integration risks with various environments, and prevent local condensation during operation. Ensuring homogeneous vertical dispersion of hydrogen peroxide is also essential for effectiveness.
The generator’s outlet design demands versatility to adapt to diverse scenarios and conditions. It should provide options to selectively seal or modulate the aperture based on situational needs, preventing high-concentration hydrogen peroxide vapor from directly contacting color steel plates, thereby safeguarding against localized corrosion.
Post-sterilization, the degradation process of hydrogen peroxide (including options for catalytic degradation at low concentrations before initiating ventilation) should be chosen with a view towards minimizing risk and promoting eco-friendliness, thereby mitigating the residual discharge’s impact on HVAC systems and the surrounding environment.

Hydrogen Peroxide Drainage (Optional)

The hydrogen peroxide degradation mechanism is customizable, activating the HPSD system post-sterilization to break down hydrogen peroxide vapors within the area. For instance, the system may reduce levels to 10ppm before engaging the HVAC system to cycle in fresh air, thereby diminishing the corrosive impact of hydrogen peroxide on cleanroom HVAC systems and ductwork. Traditional methods of air exchange and venting can lead to condensation in cool external environments and demand greater corrosion resistance from the air conditioning systems and their associated piping.

Hydrogen peroxide space decontamination concerns

Robust Compliance with Global Standards

Adherence to global health and safety regulations is at the forefront of the Mobile Decontamination VHP Generator System design. Fully compliant with Good Manufacturing Practices (GMP) and other pertinent regulations, this system offers a sophisticated hydrogen peroxide sterilization technology that assures safety with its mature and repeatable process. Special chemical and biological indicators are utilized to monitor the distribution of hydrogen peroxide, cementing the system’s robustness in maintaining sterility at the highest assurance levels.

Sophisticated User Access Management

To meet rigorous audit trail requirements and FDA 21CFR Part 11 standards for electronic records and signatures, the system is equipped with a layered user management framework comprising administrator, technician, and operator privileges. This delineation of rights ensures secure and traceable access control while maintaining the integrity of sterilization data.

Data Management and Reporting

The Mobile VHP Generator System exhibits unmatched excellence in capturing and presenting sterilization process data. It compiles comprehensive reports, alarm records, operation logs, and data curves, which can all be efficiently exported in PDF format for easy archiving and sharing. Furthermore, compliance with OPC/Modbus communication protocols highlights its readiness to integrate with Laboratory Information Management Systems (LIMS), Building Management Systems (BMS), Manufacturing Execution Systems (MES), and Supervisory Control And Data Acquisition (SCADA) networks.

Innovative Technology and Material Compatibility

The system is ingeniously designed to eliminate any corrosion risk in the sterilization process, owing to its non-condensing nature and compatibility with a wide array of materials including color steel plates and sensitive electronic instruments. Advanced signal shielding is ingeniously countered by an industrial-grade wireless module, ensuring seamless wireless connectivity to the control system, avoiding common pitfalls associated with traditional wireless routers ensnared by signal isolation issues.

Consistency and Stability

Uniformity in hydrogen peroxide dispersion is paramount for consistent decontamination, and the Mobile VHP Generator System delivers on this front with unwavering reliability. By ensuring the uniform spread of VHP, it nullifies pockets of bio-burden that often challenge the industry’s mandate for contamination-free environments.

Environmental Considerations

The system’s controlled emissions have minimal impact on HVAC systems and their corresponding ductwork, demonstrating an eco-conscious approach that doesn’t compromise sterilization effectiveness. Stability issues related to remote control and data transmission are confidently addressed through technology that ensures uninterrupted operations.

Multiple Equipment Group Control of VHP Generator

Vaporized hydrogen peroxide generator, supports remote wireless control, and can realize multiple equipment group control, single or multiple equipment simultaneous start and stop control, truly achieving remote supervision. The adjustable nozzle device can spray hydrogen peroxide gas at multiple angles, which can diffuse to the dead corner of the sterilization area to ensure full coverage of the sterilization area.